March 1, 2010---Sadly, John Lucas, my husband and author of woodshopdemos.com,
passed away on February 22, 2010. John truly enjoyed his work on the website and
the many E-mails he received from the readers of the site. To honor John's
memory, I will maintain the current website for the immediate future. I will
continue to sell the woodshopdemos. PDF-DVD (see information below) until the
original supply is exhausted. My thanks to all of you that have sent your
condolences to me. John was a wonderful man and a great teacher. He will be
missed by all of us. ~Sandra Lucas~
February 1, 2010 Rather cold in the shop these days. I do have a
gas fired heater, but it is costly to keep on all the time.
I am looking forward to spring even though it is a ways off...Last words posted
by John Lucas.
The loving couple take time out from some rough housing.
I spent some more time on the Kreg Beaded
Face Frame System and in so doing came up with a Check-Off List for making perfect beaded
joints. Show me
I found two new products in Lee Valley catalog t hat are
worth mentioning here. (coming soon)
This is what we are currently weorking on: the Kreg Klamp
Table. It does a marvelous job keeping cabinet parts square while you are working on them.
(coming soon)
Well, it's here. I have been asked for this for over a year and I have used it a lot.
"It" is the PDF of the entire woodshopdemos web site on one CD-ROM.
Did you know that woodshopdemos has 3584 pages of how-to's. In the PDF version, you
can search the entire contents in seconds. You can flip through
the pages like a fast slide show. If you want to see Maureen, just search for
"Maureen"
and several seconds later you will have a list of 181 pages where she can be
found. Of course, you can also search for woodworking subjects such as
"dovetail"
and get a result of 351 pages. The PDF CD-ROM costs $19.95 (US only
- now worldwide) and is
available now at Woodcraft.
Thanks to the many readers who have been using
the Woodcraft and Rockler* links
here to make their purchases. I do get a small commission which always
helps especially with the bandwidth this website. is currently using. I
will never complain about high bandwidth usage
that is an indicator of website. popularity and ours is off the chart.
How can you live without a Woodcraft catalog. I
have enjoyed reading this source book for decades. Every time there is a new catalog, I
can find some new product for my shop. Just click on the image to the left and get your
free copy today.
And, thank you for supporting WoodShopDemos.com
January 1, 2010 Shame on me for not posting something this start of the new year.
I have a number of pages in progress but a lot of time has been spent getting some really
big projects going...some new product releases. So rather than to try to stick to the
first of the month posting, I am going back to publishing them as they are
ready and more than once a month if old man's health allows. But I am feeling
fit now so I am planning on a great new year. I hope you are all doing the same.
Inseparable. They don't spend all their time lying down it is just that
I cant get a picture of them with the digital camera. They move too fast.
December 12,2009 I just finished shooting the story on the
Kreg Beaded Face Frame System. It worked out so very well.
If you have ever done, or wanted to do, beaded face frames, then this is the jig for you.
The Kreg Precision Beaded Face-Frame System
is a mouthful but it describes the new Kreg product very well. I am not going to say
more here other than it works like a charm. Show me
December 1, 2009 December is here and
we have a lot to show for the month of November.
Of course, we start with puppy picture.
We have had fun making the Mission style end
tables. Show me
Why do we get another router
table? Several reasons starting with this is a new product from Kreg. I have followed the
successes of Kreg since '87 or so when I purchased my first Kreg pocket hole jig. Over the
years they have earned a stellar reputation for pocket hole accessories and so many other
products. So when they announced a router table to add to their line,. I had
to try it and I am glad I did. It is a gem. Show me
Of course a router table fence
would be included in the router table story, but this fence is a cut above all the router
fences I have known. It works much like the better table saw fences. You lift a lever and
guide the fence in or out. It moves smoothly and keeps it's parallel edge and then
locks down solidly. Show me
Elena uses the new Kreg Precision
Beaded Face-Frame System. We have just assembled it and are making our first frame. It is
precision and Kreg has really created a gem with this new jig.
Coming Soon (probably up Dec 10th.)
November 9, 2009 Still working on the new server
and the "migration" (that is their term; I love it.)
It was at the end of the summer when we had
a "full house." What a treat to be able to share space and time with Elena and
Sal. We even got more work done. Plus, my shop is neat, clean and organized. I have
been sworn to keeping it that way. So far so good. Show me
November 7, 2009 Last month I said we were switching to a new server,
and that it was a smooth conversion. At least I thought that would be
the case. In the last stage of the switch, I lost the pages that were to
be November's update. But, once I figure out the new server
setup, it should be relatively easy to redo the pages. So please check back
in a week or so, and thanks for bearing with me.
October 1,2009 We switched to a new server. It seems to have been a smooth
conversion, but if you are having problems, please let me know.
They look so angelic here but it is a rare moment. Usually they play hard
and seem to be ready to gnaw each others' face off. But they are so good.
Sal has a friend who has designed an
audio wall made up of 6 cabinets. Before we took on that, we decided to make a
prototype out of good birch ply. The final cabinets will be of high cost pre-finished
maple ply not something we want to screw up. Show me
September 1, 2009 Where did the summer go. Weather across the nation has been
so
varied and bad, I hope that all of you made it and can enjoy the fall. I want to thank
all those readers who sent me personal notes wishing me a speedy recovery. It must
have worked since I am really getting stronger each day - it feels great to
be able to spend real time in the shop again.
Elena is installing the new white edge strip
that goes on guide rails to make clean cuts. The installation is very easy and the results
are ggggreat!!!! Show me
Last week, Sal and Elena worked
on a workbench for Sal's garage. It was a great one day project using 2 x 4's
and simple butt, glue and screw joinery. Show me
August 1, 2009 I have been very slow getting my strength back. Quite aggravating.
But here is a story continuation from before hospital.
Elena gets a chance to use two new cordless
screwdrivers from Festool, and we both work at creating a simulated drawer for the bottom
mounted slides for the cabinet. Show me
Last week, Sal and Elena worked
on a workbench for
Sal's garage. It was a great one day project using
2 x 4's and simple butt, glue and screw joinery. coming next month
July 1, 2009 The entire month of June got by me thanks to a lengthy hospital
visit. It is July 5 and this is first day that I am "normal." I am getting
too old for those visits.
Sal is up for the summer months and we have a good number of projects
we want to take on.
June 1, 2009 Where oh where did May go? Our kitchen
cabinet project is coming fine .... just slow, or is that me.
"Puppies" Pic of the Month
Gabby and Jasper are real buddies now.
Elena breaks down her test cabinet and glues
it back together. The project is coming along fine (no mistakes to admit to) and will be a
good "learning curve" unit. Show me
May 15, 2009 Sorry for the delay in posting this. Elena and I have been doing
some new things and this update just got pushed aside.
First thing, my trusty shop dog, Gabriella, got a playmate
this month. Say hello to Jasper. We found him at the local
animal shelter. He is a black lab mix, just two years old and
a great running mate for Gabby. They have hit it off very well. He
is a real find just a great dog. "Puppies" Pic of the Month
They take a break from some dog sparring.
I get a bit anxious that we have been
spending too much time making one cabinet. I hope that I haven't lost you in the process.
We will be actually be making 18 or so cabinets and are just trying to work out our
methods. I hope you are enjoying the trip. Show me
April 21, 2009 I know that it isn't the usual time for me to post but Elena and I
did
something so very simple that I thought it would be timely here.
Our Kapex sliding miter saw has a 12"
limit. Of course you can cut half, flip the board and cut the other half no trick
there. BUT, the new Kapex has such an accurate laser that we can make cut and flip cuts
dead on accurate each and every time. Show me
April 8, 2009 Happy Easter. Elena and I were able to make some headway in
our cabinetmaking project so I will add the pages now. More to come in a week or so.
We looked over any number of corner clamps
to help put the cabinet together. Show me
April 1, 2009 Spring is here and it is quite welcomed. I have had
enough of snow, ice and cold. The bones are just too old.
There have been some good sales of the CD-ROM PDF file. And
more importantly, I am receiving emails on how nice it is to use.
Without a doubt, it is speedy. To be able to search through 3584 pages
in seconds is a real plus. I thought the readers would be searching for one
or more of my attractive assistants, but it seems they are looking for
how-PTO's on woodworking. Can you imagine that?
Making kitchen cabinets can really test your
joinery methods. Think of it this way: a given cabinet may be holding 40 or more pounds of
precious china and glassware. It is not the time to see if the cabinet is going to hold. Show me
This doesn't get a full page just the
mention here. I am delighted to have my tool honer back in service. It is a low cost
1" x 30" belt sander that I have installed a leather strop on. Load it with a
honing rouge and it is ready for use. After sharpening or in between sharpening, just add
a little rouge and touch the cutting surface to the belt and it is a finely honed edge.
The belt I just got from Klingspor and the sander I
got from Woodworkers
Supply some 20 years ago.
March 15, 2009 Surprise! I am posting a few pages on my favorite
subject "parallel and perpendicular." It may not be your favorite
subject but making cabinets and furniture that are square should be.
If all four sides of
panel are parallel is the cabinet going to be square? No, of course not, but
we can easily be sucked into thinking this is the truth. I have a shop
rule or two that I have developed as SOP's for making things square. Show me
March 1, 2009 - Where did the month go? There were some nice warm days
and I got the feeling that spring was here. A snow storm outside right now suggests
otherwise.
Elena and I had a good week of working in the shop. It is getting to be a
joy to work out there.
Last month I published a composite picture of the rearranged shop. It was terrible.
Here is one that is recent and of better quality, I hope. Can you
tell how many pictures were pasted together for this panorama?
"Puppy"
Pic of the Month
After a couple of warm days outside and playing catch, she is not too
pleased to have a major snow fall.
The answer is: eight pics were combined for the panorama.
No tripod was used, just moved the ole bod.
Elena and I have been making minor improvemetns to
the shop and the workstation layut. Show me
We did get the new
Festool Parallel Guide Set in and have had a chance to test it. It is a really very well
designed and manufactured item. It is a great addition to our Festool side of the shop but
I am not sure yet how it fits into the overall scheme. More on this when we post the
story. Coming Soon
January 11, 2009 (update) I said that would give you a tour in a week. Snow
days
have made it impossible for Elena to get here, so I will just show you
a bit of where we are going.
That's 7 pictures pieced together. It needs work but can give you the
"new look" of the shop. We have room to build things, and that is a welcomed
change. I am also laying out the shop with multi-tasking workstations. This
is for cabinetmaking but should handle furniture building as well. If the
snow allows, I will get this posted soon. It is a fun project for me.
January 1, 2009 Happy New Year! This is going to be a good
year for all of us (too much negative thought around.)
February 1, 2009 Brrrrrrr!! It has been very cold, but I think everyone has
had smilar weather. It's nice to have a heated shop.
"Puppy"
Pic of the Month
She doesnt look all happy but she loves the snow. She
puts her head down to the point when her nose is in it, and she just
runs and lets the snow pile up on her face.
Late again - more computer problems but now resolved, and my sanity is still questionable.
Finally, I have re-organized my shop and
laid it out as a serioes of workstations. Come on in to get a complete tour of these
workstations. Let me know what you think about it. Show me
"Puppy"
Pic of the Month
Is this a relaxed puppy or what?
and a message from me:
Last year was a year of missed deadlines
and projects half started.
It annoyed you and wasn't too pleasing to me either. No matter what the excuse of the
moment,
fact is I am getting old and my 72 year old body isn't allowing me to keep up with my
mind.
Over the past months, the "quit the site" idea came into my thoughts all too
often. This is
what I have concluded: I do not want to quit it or woodworking. They are just too
important to me. So I am changing a few things to make life simpler. First
and foremost, we have been rearranging the shop so that I can do woodworking projects
and very few product reviews. Elena and Sal have helped me completely change the look
of my shop. I will present it as a complete tour and "philosophy" in a week. I
think you will like it.
I do respect all of my readers you are important to me...you always have been. I
trust
that you will accept my position and continue as good, loyal readers. John Lucas
December 1, 2008 The season is passing so quickly.
I usually try to stay away form any commercialism, but someone asked for
some suggestions and I had just gotten a couple of new products to
review. They would be great stocking stuffers.
"Puppy" Pic of the Season
This is a PhotoShop montage. Gabby doesn't stay
in one place long enough for a picture.
Dust control is probably our weakest suit in
Woodshopdemos. We make the dust but leave it to gravity to settle. So when
Rockler offered the "Dust Right Master System", I
jumped at the opportunity to make use of it. It is a kit that has a few key parts to
a dust control system. You can buy them individually, but the kit assembly made getting
things in order that much easier. Show me
This is Rockler' Painters Pyramids a
natural stock stuffer for every one of us. Show me
Another great stocking stuffer...the
Rockler MagLite. Show me
November 1, 2008 The days seem to go by faster and faster...or I am just getting
slower and slower. Nahhh. There are only three pages in this update and I have
some
dozen or so already shot but needing pagination. Check back during the month. I
will try to publish more on the interim Sundays.
I shot the start of this story in July
and am just now getting to posting it.
But for those who like to keep abreast of router table advances welcome.
I am installing a new table top and then installing the new
QuickLift both products from Woodpeckers. Show me
The 12 drawer chest that we have been
working on this past month is
finished and I think it looks great. Show me
Follow
up to my first look as reported below. Sal and I both set our minds to using
this jig with the
scales and adjustments that are built into it, and we couldn't get it to work exactly as
we would have liked.
When this happens, I put the device aside, but not forgotten. Some day soon, I will take a
new look at
it and see if I can make sense of it. What I have learned is that it does cut very nice
mortises....it is just
that I haven't figured out the instructions for setting the several variables.
October 1, 2008 A good update Sal
and I have had fun (and hard work)
making the 12 drawer sideboard. It is done and looks great.
Sal goes back to Florida for the winter, and I will try making furniture
projects starting with a real nice Mission Style table.
The plan I will be using is courtesy of American Furniture. I don't
usually use plans so it will be interesting to see if I can, and if it will save time and
money.
September 21, 2008 Special update: Did somebody call for a nurse?
Our favorite shop assistant, Elena and now an RN, stopped by
to see how things were going. We hope to work out schedules so that we
can get some shop time with her.
and one "hot"
item:
The Jessem Zip Slot Mortise Mill was one of many new
products released at this summer's IWF Show in Atlanta. I received a copy for review
and I started that review which I am posting here. For the October 1 main update, I
will have more on this cool tool along with the completion of the chest of drawers Sal and
I have been working on. Show me
September 1, 3008 Does the summer feel like it is over so quickly. It does to me.
Cool and cold is just around the corner. No complaints though. Sal and I have been
building a real piece of furniture
and that is a nice change.
"Puppy"
Pic of the Month
Gabby is in her morning stance looking for Sal.
He arrives at 9. She starts her wait at 8:50 uncanny.
Sal stands by the sideboard with what will be 12 drawers. We have done something different
this time. We put as much time as we could into building this chest. We tried to get
it done for this update but instead will post the 7 pages we have and will post the rest
when done probably by this coming Sunday. Show me
Lisa is a new shop assistant and I put
her to work helping me figure out the new Porter Cable Omni Jig.
I will be preparing these pages in this coming week and post them when I am done with
them...whoops. Spent way too much time of Guide. Coming
Soon - believe it or not, we are still working
on this story we did get side tracked onto a couple of others.
This story is totally shot but I have
to create the pages. I will try to post it in a week or so. The top picture shows Sal with
two router table tops. The smaller one is a standard top and one I have been using for the
last two years. The one underneath is considerably larger. While it has a greater space
requirement, I love the roominess for some large project pieces.
The lower pic is the new coping sled. What a joy to use for holding small
parts safely. Both of these products are new from Woodpeckers. I will be getting
their new PRL-V2 lift...it is due in September. (click
here for Woodpeckers.)
August 1, 2008 I have enjoyed having Sal nearby for the summer. He is a great
friend and a super great help in the shop, just not as pretty as Elena and Lisa.
"Puppy"
Pic of the Month
Gabby is almost one (8th of August) and is so, so pretty and
pretty mischievous, pretty terrible at times, pretty destructive, pretty loud at times,
but all
in all, a very pretty puppy. She is in her photo position, lying in my wife's chair mode.
But she is nothing if not fair she will let my wife sit on her sofa.
Lisa and Sal have been helping me complete the storage base for one of the MFTs in
the shop. I could have shown Sal, but somehow I think Lisa looks better or at least
the picture shows more of what the story is about. Show me
I am leaving this
"job aid" up there have been so many readers who have accessed the page.
What I knew about installing crown molding was zilch, nada or worse. Bob and Per Swenson
came to the shop and in a few hours had trained me and Elena. I have developed this
one page Guide to help any of you who are "new" to crown molding installation. Show me
Lisa is a new shop assistant and I put
her to work helping me figure out the new Porter Cable Omni Jig.
I will be preparing these pages in this coming week and post them when I am done with
them...whoops. Spent way too much time of Guide. Coming
Soon - believe it or not, we are still working
on this story we did get side tracked onto a couple of others.
This story is totally shot but I have
to create the pages. I will try to post it in a week or so. The top picture shows Sal with
two router table tops. The smaller one is a standard top and one I have been using for the
last two years. The one underneath is considerably larger. While it has a greater space
requirement, I love the roominess for some large project pieces.
The lower pic is the new coping sled. What a joy to use for holding small
parts safely. Both of these products are new from Woodpeckers. I will be getting
their new PRL-V2 lift...it is due in September. (click
here for Woodpeckers.)
July 15, 2008 It is not the first of the month, but I wanted to post a single page
based on the first Festool Fest RI which he had here last Sunday.
"Festool Fest -- Rhode Island 2008"
Here's the small but talented group. Front row, left to tight: Tinker,
Elena;
Back row, Rich, John Lucas, Charles.
We had a
small group, but I am not sure that my shop could have handled much more. What the group
lacked in numbers, it made up for it in quality of conversations.
Charlie
came with a desire to discuss the VS600 dovetail machine vs. other jigs. There is
nothing quite like being able to see the actual system than just to read about
it.
We moved
to where I have the new PC Omnijig. Is it better? It all depends on what you plan to do
with either jig and a good discussion went from there.
The new
Festool Kapex Sliding Miter Saw was probably the single most product of interest. Here
Elena gives Tinker a run down. I demo'd to the group how to cut inside and outside
corners with the Festool MiterFast Jig.
Rich gets
the feel of it and checks out the laser for accuracy. Right on, of
course.
And
Elena wins hands down as the best shop assistant...and she has the ice cold
beer. Rich brought two pies that his daughter had baked a few hours before he
came up. Pictures courtesy of Elena's boyfriend Jay.
July 1, 2008 We've been busy here and hopefully, there is a lot to
show for it. You can see that two stories are still being worked on.
I will post them as soon as they are ready probably by July 4th.
And speaking of the 4th, have a very happy and safe July 4th. Join me
in saluting all men and women in uniform who are fighting to keep us safe.
But first a pic of Elena who is having her Nursing pin awarded her at a
recent graduation ceremony. Managing to take the nursing course and keep
two jobs going had been rough, but she now is employed at an area hospital as a graduate
nurse.
We all cheer her on doing this. She promises to save time for visits to
WoodShopDemos.
"Puppy" Pic of the Month
Gabby seeking the coolest spot in the house the entrance to my office.
The new Festool Kapex Sliding Miter Saw goes on sale July 1st, and we have had
a month to play with it. It is truly a beautiful machine. Accuracy and precision are
designed into it at every turn. I asked Per Swenson and father Bob to come up and teach us
how to do crown molding. The Kapex is the tool of choice for this task. Show me
What I knew about installing crown
molding was zilch, nada or worse. Bob and Per Swenson came to the shop and in a few
hours had trained me and Elena. I have developed this one page Guide to help any of you
who are "new" to crown molding installation. Show me
Lisa is a new shop assistant and I put
her to work helping me figure out the new Porter Cable Omni Jig.
I will be preparing these pages in this coming week and post them when I am done with
them...whoops. Spent way too much time of Guide. Will post this during the week. Coming
Soon
Sal and Elena made good headway with
the shop layout the extension legs for the Festool Kapex and the cabinet for one of
the MFT's. I hope to have these up by July 4th too. Coming Soon
June 1, 2008 We have had a busy month and I hope there is a lot to show for it.
But First, a new picture of Gabby. This was taken 5 minutes ago after
she had spent some time running through the water of a flower watering hose.
"Puppy"
Pic of the Week
Well finally, we have the new Porter Cable Omnijig to review. It was a little difficult to
get started, but now we are off like gang busters. They have built in a number of
very clever aids...you just have to find them. Show me
This is a product shot of Festool's
new Multi Function Table (MFT). When the company announced that it would be coming, I was
hard pressed to know why it would be new and improved. The old ones work so well. Sal put
it together and we soon became acquainted with the new features. It was worth the wait. Show me
Elena holds the latest Pinnacle
product it is a 24" T-square that boasts the high precision which we have
grown accustomed to with this brand. It is made by Woodpeckers and sold at Woodcraft. Show me
May 1, 2008 Well, I am getting strength back very slowly. Thanks to
Elena, I can post a review. She is a dear. She tells me to sit down,
and then she does all the work. Beat that!
That's me on April 30 feeling quite good and getting better each day. Again, I thank every
one
of you who had special thoughts for me over the past couple of months. I appreciate
them all.
And on the Gabby front, she (we) had visit from Gail (Hometown Woodworking). She and
Gabby hit it off very well, as you can see. Gabby has good taste.
This story doesn't take much telling. It is about the Woodpecker Story Stick. I liked it
when I first saw it on their website and before I ordered one. Now that I have seen it and
used it, I want more. You will too. Show me
Elena reads the new instructions for
the CMT Enlock Joining System. You can see from here, it is an illustrated step-by-step
guide very nice to have. In fact, A DVD also accompanies the product. It is a neat
device and system.
coming soon
Do you remember this bookshelf. I made
it here 3 or 4 years ago. I loved using it then and even more so now. In fact, I
probably will make another unit for my wife's office. It is both attractive and sturdy and
very useful. I am posting this again because so many people ask for it. Show me
Thanks to the many readers who have been using
the Woodcraft and Rockler links
here to make their purchases. I do get a small commission which always
helps especially with the bandwidth this website is currently using. I
will never complain about high bandwidth usage
that is an indicator of website popularity and ours is off the chart.
*PS - Rockler has just cut back their commission so if
all else is the same, buy from Woodcraft.
April 8, 2008 I am at home and
recovering well for an 80 yo. Unfortunately, I am only 71 (humor on my part.)
In for 14 days and I thought I would never get rid of the strains of bugs that were
keeping me in there.
While I can joke, there is one thing that is no joke, and that is the prayers and thoughts
of you people here. I don't even want to suggest what it would have
been like without your good thoughts. Wife Sandy who did Herculean
effort to
keep me sane also appreciated your thoughts and the part they played.
I have some rehab ahead and then lots of things for woodshopdemos.com. No, I did
not locate any potential woodshop assistants.
With the meds I was on, I wouldn't trust my otherwise spotless impressions.
March 30, 2008--This is not an April Fools Joke!!
John is in the hospital recovering from
surgery.
He had a very nasty gallbladder removed and spent
some time in intensive care, but he is on the mend.
His recovery may take some time, but I expect
he'll be back in the woodshop and on the site very soon.
March 12, 2008 Most of you (not all) have been very
understanding
of my not posting every week as I did for the first 5 years. I am slowing down
no doubt about it. But I enjoy this task immensely and will keep on
doing it as long as I physically can.
One reader suggested making the updates once a month, that way
he and others who constantly come to the site for the update, will not be disappointed
if there is no weekly update. I like that idea so April 1 will be the next update.
Right now, Elena and I are cleaning and
organizing the shop. You have heard that before, I know.
The difference this time is that we are doing a "deep" cleaning
not just pushing things around to gain a few square feet
of room to shoot. The downside of getting products to review
is that you become a "depot" of goodies. It is not a fun shop to work
in if you have to constantly push things around. So this time it will be a
complete overhaul and I will shoot a panorama of the
entire shop and create a mini-tour.
February 10, 2008 We put the cabinet story aside for a week or
two so that we could get started reviewing new products. This first one was
lots of fun and promises to be a good new jig for the shop.
Elena and I had a chance to try out the new CMT Enlock Joining System. It is
a clever jig that is very well made and does what it is supposed to do cut dovetail
keys. Show me
"Puppy"
Pic of the Week
More than one reader suggested that Gabby is
getting to be
larger than a "puppy" so this is the last "Puppy of the Week"
pic.
February 3, 2008 A little progress on the under table cabinet and a few
of the new products opened up and reviews started.
Elena starts joining the pieces with Festool Domino mortises and tenons. Show me
Puppy Pic of the Week
Gabby is really growing. The small inset picture is one that we shot
in November, and in
a full stretch she barely filled the chair. She doesn't know it, but she is too large for
chair now.
January 27, 2008 The month is flying by. The shop has a number of
really fun looking new products. Oh to have more time and energy to get
to them. Next week.
Elena continues cutting pieces of white melamine particle core board for the MFT storage
cabinet. Show me
January 13, 2008 Happy New Year.
Puppy Pic of the Week
We are into a new project in the shop - a cabinet base for one of the Festool MFT's. Elena
is installing a clever caster set that has a different style locking mechanism. I
purchased the set so that I could "invent" a method to lock the wheels without
kneeling down or kicking a brake. Show me
December 21, 2007
Puppy Pic
of the Week and Seasons Greetings
from all of us at woodshopdemos.com
The best way I can think of to test the ability of my shop to cut things square is to
build a cube with mitered corners. Elena and I do this with the Festool plunge
saw.
Show me
December 2, 2007 Five snow flakes were seen yesterday. Winter is coming.
Puppy Pic of the Week Gaby reluctantly shares her tv chair with me. It is Sunday morning and "Meet the
Pest"
just kidding. She is a wonderful puppy and still of the puppy weight where visits
like this can be ok. But she is really growing.
Elena and I have finished the clamp rack. It is happily storing about 75 of my
clamps. It is very heavy (est. 300#) but the Woodcraft 4" swivel casters seem to do
the
job.
Show me
November 18, 2007 Brrr. Each year at this time, I
realize why I
don't like the North East. It isn't that cold but the change from the
warm and balmy is more than these old bones can handle. But the shop is warm,
so what am I complaining about.
Puppy Pic of the Week Does this look like an overworked
shop puppy? That is my TV viewing chair or was mine.
In the last couple of weeks I showed some drill assortments and screw assortments. This
week I am showing this special edition case from Festool with drills and drivers
and a lot more. They are all designed for use with the Festool Centrotec
chuck.
Show me
We are back on the clamp rack and will
finish it this coming week. Show me
November 11, 2007 First: Happy Veterans' Day.
For those of you who are keeping track of Puppy Gabriella, she is
going through the biting stage. Her owner/trainer (me) is going through the "being
bit stage."
Sharp little teeth, scary sharp, in fact. But she is so adorable.
Puppy Pic of the Week
As to shop projects: Elena, Andrea and I have made some progress
with the clamp rack and one mistake. We made the first base the wrong dimensions.
We will get that project back on track this coming week.
One of the many new products that came my way after AWFS in Las Vega last July, was this
cabinet hinge boring machine from CMT. It is great it drills the 3 holes for
cabinet hinges all at one time, perfectly spaced and to the right depth. There are a lot
of jigs that have helped me over the years but nothing like this. Show me
If you are at all like me, you have
quite a few drill bit kits with more than a few drills missing. I really don't know where
they go just that they are gone. So when Woodcraft displayed these
"monster sets" of drills, I was very quick to send in an order. In fact, I got
one of the brad point and one of the twist drills. Show me
October 28, 2007 My daughter asked me months ago if I knew how much time puppies
took,
I don't recall what I said but I am sure it was something like "piece of cake."
Gaby is one
real piece of cake...and takes every minute you can give her, and then some. But
she is so damn cute and soft and who said that socks were supposed to
have matching pairs. Asleep, she is always so good.
To the many people who think I have a screw loose, not any more. I finally decided to
organize all my screws into one handy Systainer well actually, it will be in two
handy Systainers. Show me
October 21, 2007 My new shop puppy - Gabriella or Gaby
All of 9 weeks and a little charmer with a touch of rascal.
October 7, 2007 My wife and I took a quick vacation to the other coast
and visited with my son, his wife and two kids. What a wonderful
young family. It is so fulfilling to visit them. And we had a lot of good food.
Three generations of Lucases.
And once again my wife and I were able to meet up with this old Navy buddy
and his wife. We served together in the early '60's and have stayed
in touch all the tween years. Great friends are too far and in between.
And this week's add:
Andrea and I work on creating some angled legs for the clamps rack. Show me
JessEm/Milwaukee
3.5 HP EVES Motor & Switch ($489.00)
Never reach under your router table
again! Remote control box offers convenient access to both power and variable speed. Just
flip the paddle switch on and dial in your desired RPM setting. Features ..
This is now available at Rocklers and Woodcraft
September 16, 2007
We had a nice visit from Beth last week. She is as lovely as
ever. I miss her on the site.
And speaking of dog, check this out:
That is a future shop dog. This picture is from the breeder and at the time
was taken, these two 4 week old females had not been spoken for. Well, actually, the one
on the right is mine to be picked up at their 10th week mid October. The breeder is
the very same that sold me Samantha in 1993. Can't wait.
I know. I said I was going to install the two new router plates
that I display below. I will, but I find myself using the router on a new
project and don't want to play with the setup.
But, I did start something that is years overdo here a rolling
clamp rack.
There are a lot of good clamp racks made by woodworkers around the world. I have
been looking for good ideas on forums for ever. This one should work for me. It makes use
of some very strong steel clamp racks that Woodpeckers sells. Show Me
September 04, 2007 We have nothing to report this week, except that we are
enjoying beautiful weather. It is a good time to seal up the shop for cold days
ahead.
This is what we are working on for next week. I don't know why it is but we
have two router lifts to try out.
I was pleasantly surprised to see that Incra was offering a router plate. It turns
out it is a Jessem plate made to Incra's specifications. In reading over the
instructions, I see that there a couple of new features that will be nice to have. Coming Next
Week
We also got a router plate from
Woodpeckers. It has a "Quik Lift" knob. I look forward to seeing how that will
make our router operations better. Coming Next Week
August 26, 2007 You saw the
"pieced together" panorama picture below.
I did this because I couldn't back up in the shop. Well I remedied that last week.
I sold my trustee Unisaw. I almost teared since that saw was the first tool I bought when
I got back into
woodworking. So in the same breath that I say I miss it, I say I sure
love the room. The "Superstation" was eating up my limited shop space.
Maybe when I need a table saw, I will get one with a granite top.
Elena has a chance to practice edge jointing with the Festool planer/jointer stand that
Sal had put together. Show me
August 19, 2007 We have been working on a DVD
on cabinetmaking.
It is using the Festool side of the shop. But if you do not have any Festool products,
I hope you will still be able to make use of this on-going feature.
It is started today and will continue over the coming weeks.
At the same time, we will still be reviewing some new tools and jigs.
August 5, 2007 Well, long time friend Sal has been visiting for a week and
has been setting the pace for work in the shop. Here he poses with Elena.
A point of information: isn't it my job to pose with her? (He pulled rank.)
This is a story about installing and using the Jessem/Milwaukee router motor and remote
controller. We spent an afternoon installing it in a Festool MFT, but it could have
been in any router table. And then we put it to the important test of making raised panel
doors and it was great. Show me
I have been using FastCap 2P-10 CA
Adhesives for several years, but I just received this starter kit and I
love it. It is the ideal way to sample the different thicknesses.
And when you only use drops each time, the 1 oz. bottles are a good size. Show me
July 22, 2009 I just get slower and slower. Oh well, as long as there is forward
progress.
And thanks to all those readers who sent me a person note on the loss of Jakie. There are
a lot of animal lovers out there, and that is all good.
Last week I thought I came up with a good jig to help determine the number and type of
chippers that I would use to make tight dados. But one perfect dado doesn't make a jig
success story. This week I tested on a couple more wood thicknesses. Show me
This is one of
those products that has been sitting on my "to do" pile. It hard to believe that
I have been reminding the manufacture for a year to send one for review. It is from
Jessem and is the Jessem/Milwaukee router table motor and remote speed dial and
switch. I am really looking forward to installing it.
Coming next week
July7, 2007 I have mentioned dear Jake
a number of times here. He has
been a great shop dog. Do you remember the story when Jake visited the
shop; tilted a bottle of water that was on the floor; unscrewed the top with his too long
nails and
then drank from the puddle. It sounds like a fish tale doesn't it.
Well he did it twice and both times I had witnesses. Anyway, shop dog Jake
stopped breathing on July 4th. He was 12+.
And two stories actually, one is pretty important.
If you look closely at that dado, you will witness the best looking walls and bottom that
a dado has ever had. At least, that is how I feel. We had a chance to review the CMT
Pro Dado set. When I first opened the box, I thought this was going to be a "me
too" product. After all, doesn't my current dado set give me pretty good dados. We
had a lot to learn. ShowMe
In the picture at the left, I am using
The Extractor from Lee Valley to remove tight Dominos after dry fitting a cabinet
together. It works well. What it was designed for is removing the nail that
finds its own way. I find that when I use the narrow crown stapler on particle core
board, I get my fair share of "strays", and they can be a devli to remove. The
Extractor was designed for this, and I do like the way it works. Show Me
June 24, 2007 It seems like I am treading water with a lead jacket pulling me down.
A lot of time since the last post. Too many things started. Nothing finished, but this
week I do
have some stories.
Welcome to my office. You would think I would have great woodworking projects or pictures.
But noooooooooo. First love is the Navy. I got out in 1963 and I still picture myself on
my favorite destroyer in one of
the typhoons of the Pacific. The picture on my PC is of the destroyer going alongside a
carrier for
refueling. The "rough" seas were quite typical. The carrier hardly felt them.
To all those who are in now or have served, I salute you...not just on veterans and flag
day, but every day.
Several weeks ago, I posted a story on how to keep things square and in that story I
showed a number of squares that we use here in the shop. A number of readers suggested
that the "1281" square made by Woodpeckers should be on my list. So I got
two squares from them and the readers were right they are great squares. ShowMe
We said we were going to review the WorkSharp and we
did. We have more to do, but here is the first section. We have used it enough to know
that it works and is easy to use. ShowMe
Elena and I use the Festool Parallel fence for
accurate and repetitive rip cuts. ShowMe
June3, 2007 Last week, I
promised to finish the 3 stories I had
started and that we did.
The Work Sharp is a new tool to make sharpening of all blades easier and better. We have
just started working with it and about 1/2 way through the story. Next week we will
have it done. I think you will like it.
Coming next week
Elena, Andrea and I have been testing the new Pro Dado
set from CMT. It brings to dados and rabbets what the glue line rip blade does for
those cuts an absolutely smooth bottom. If you have had dado bottoms that showed
ridges, you will love this new set. And when I say it gives smooth bottoms, I am talking smooth,
real smooth.
Coming next week
We have been using a brand new set of drills available
exclusively at Rockler. They are of a new design that is meant to cut better and
deeper holes. We made our first test to be the hardest drilling a 3/4"
hole 4" deep in very hard Brazilian Rosewood. It is a 2" thick board that I paid
pretty money for and we will be making jewelry chest's, but I had to use one end just to
test these drills. I will tell you now that our first use was amazing. It made the hole as
easy at drilling a cake of Ivory, and the hole was smooth with an almost perfectly flat
bottom. We would publish this story but want to test the bits in a hand held cordless
drill and in other woods.
Coming next week
May 28, 2007 Happy memorial day. Up here, we are enjoying a really nice
early summer day, and my wife is already in the pool soaking up the sun. Before she
went out there, she put AC in my office window and uncovered the AC for the shop so that
I can be comfortable. Can't find a better wife than that.
To date, we have never made mention of what we are working on just what
we have completed. We are almost done with three new products
so I thought I would, at least, tell you what's coming. And we have a
lot more tools waiting for us.
May 20, 2007 Last time, I posted a page
on making square cuts. There was
a lot of interest in that page and the subject. So today
I am discussing the alternate method parallel cuts.
Making parallel cuts is as important as making square cuts. We find that for every panel
cut list, square and parallel cuts almost always alternate in the overall process. ShowMe
May 8, 2007 Way too long
between updates. Bad cold/cough took over
last two weeks and kept old, 84 yo frame down and out (Yes, I know
I am only 70, but frame is that of an 84 yo, it can seem at times.)
Maegan helps me test a new glue line ripping blade from CMT. And we do a quick
comparison of all three of their rip blades. ShowMe
Andrea, Elena and I take on the subject of
square. How square must you be to be "in square?" ShowMe
April 21, 2007 Announcement: I
made a real boo boo and since the readers here
often praise me for admitting them, here goes.
The mistake is in the review of the CMT Pro Dado Set. That review should
have been this week, but I made a second error...so next week.
But in the meantime, here is a very good "add" to the shop. Elena, yes, but I
was referring to the GG.
Can you spell "easier lifting." That is what you have if you have this new
product the Gorilla Gripper." It has many uses, but in this shop is
works great lifting the heavy, slippery white melamine particle core panels. Just ask
Elena. ShowMe
March 25, 2007 Many readers have written me and said that I spend too much time
reporting on Festool products. I am guilty. There is only one reason why I do this:
I find them excellent tools
and they have done a lot to change my way of doing cabinetry and other basic woodworking
jobs.
In my "credo", I say that I will review those products that I would want in my
shop. That doesn't mean
only Festool. I have a years worth of other products that will be on these pages and in my
shop. And
I will be doing more work with Festool products. When I do a story like the one today, it
is
a Festool story that should be of interest to all woodworkers. The digital fence I am
installing
on a Festool product, can be done anywhere in the shop. As a matter of fact, I will be
installing it on
my Incra cut off sled and on my Delta planer. I always try to be fair. And I appreciate it
when
you, my readers, email me and suggest that I am not being fair.
We have seen many new digital measuring devices in the recent years. Here is one that is a
part of a longer sensor that I have installed in one of the Festool MFT (multi function
tables.) I like it because it works. ShowMe
Recognize those router bits. They are the lock miter bit and the reverse glue bit. They
can be very difficult to setup. I have prepared a couple of pages to show you the
"Lucas way" and it works for me. ShowMe
Here is the final page from the Swenson and Swenson
bar building pages. I can't say enough about their skills in creating beautiful wood
masterpieces. Rarely do we get a chance to see such magnificent work a tribute to
the beautiful wood that it is. ShowMe
February 25, 2007 I really am alive
and well, just way behind in adding new pages.
I have some new products that are on the bench right now and will have them reviewed by
the weekend.